OUR CAPABILITIES  

St. Marys Foundry features two, twenty-ton coreless induction furnaces. We utilize flask and pit molding with chemically bonded sand to produce castings ranging from 500 lbs. to 60,000 lbs. We pour Gray Iron, Ductile Iron, Ni-Hard and Ni- Resist and customer-specific irons and provide all applicable heat treatments. You can count on our team of experienced foundry professionals to supply quality, on-time castings for a variety of applications including:

 

Air / Gas Compression

Turbines

Power Generation

Pumps and Valves

Engine Components

Construction

Machine Tool

Aerospace

Specialty Machinery

Mining

 

TYPE OF FOUNDRY
Low Volume or Jobbing
TYPE OF METAL
Gray Iron Ni-Hard
Ductile Iron Ni-Resist
High Alloy Cast Iron A.D.I.
TENSILE STRENGTHS
30,000 - 60,000 psi Gray Iron
60,000 - 120,000 psi Ductile Iron
TYPES OF CASTING
Medium (500 - 2,500 lbs.)
Heavy (2,500 - 60,000 lbs.)
MELTING FACILITIES
Two 20-ton Electric Coreless Induction Furnaces
MOLDING PROCESS
No-Bake Sand Molding
Flaskless, Flask & Pit Molding
SERVICES
Jobbing and Prototype Castings Austempering
Pattern Building & Repair X-Ray
Stress Relieving Magnetic Particle
Normalizing Dye Penetrant
Annealing Limited Contract Machining
Atmosphere Treatment Solidification Modeling
METALLURGICAL AND PHYSICAL TESTING PROCEDURES
Tensile, Yield & Elongation Testing Impact Testing
Brinell Harndness Testing Carbon/Sulfur Determination
Microanalysis Special Metallurgical & Physical Analysis
Spectrochemical Analysis Image Analysis